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PPAP -
Production Part Approval Process
 The Production Part Approval Process (or PPAP)
reflects ISO16949 requirements and customer-specific expectations applicable
to the outcome of
Advanced Product Quality Planning
process (APQP)
for the design and development of new vehicles and their components.
All submissions of production parts (Off-Tool Sample Submissions) must be
include comprehensive documented evidence of compliance with ISO16949, APQP
and customer-specific requirements.
CONSULTING PROFILE
Quexx professionals have extensive hands-on experience in the Quality
Assurance and Supplier Quality Assurance departments of the world-class
Automotive manufacturers. We will evaluate your needs and the expectations
of your customer, and align your product development activities with APQP
requirements and guidelines.
SCOPE OF SERVICES:
Quexx International Ltd. consultants have extensive experience and expertise and
are dedicated to providing you with exceptional quality services.
We will assist you at all stages of PPAP:
- Quality Planning (Process Control Plans PCP: key characteristics, process
and inspection stages, verification methods, equipment, frequency,
specifications, acceptance criteria, etc.)
- Design FMEA (DFMEA) - analysis and mitigation of failure modes, Critical
Characteristics, etc.)
- Process Flow Diagram
steps in the manufacturing process, including supplied product
- Process Control Plan (PCP) a step-by-step plan for quality control/assurance
- Process FMEA (PFMEA) feasibility, Significant Characteristics, analysis and
mitigation of failure modes
- Product and Process Verification and Validation (Design Validation Plan and
Report DVP&R, Process Plan and Validation, Process Capability studies, etc.)
- Design Records drawings and calculations, design evaluation and
verification, design archives
- Engineering Change Control (ECN-Engineering Change Notice, or equivalent)
- Engineering Approval a post-trial approval, endorsed by the customer
- Measurement System Analysis (MSA) verification of gauges and inspection,
control and test equipment i.e. Gauge R&R, checking fixture/aids,
- Dimensional Inspection inspection results (against the
drawing/specification)
- Material / Performance Test Results material certificates and/or laboratory
testing
- Process Capability Studies (PCP) elements of Statistical Process Control (Cpk,
etc.)
- Laboratory Accreditation certifications of laboratories involved in testing
and evaluations
- Appearance Approval Report Appearance Approval Inspection (approved by the
customer)
- Sample Production Parts samples representative of First Production Run
- Master Sample sample from production parts endorsed by the customer
- Checking Aids templates, checking tools, including dimensional/other results
- Customer-Specific Requirements i.e. OEM customer requirements (Ford, GM,
etc.)
- Part Submission Warrant (PSW) a summary of the whole PPAP package
We will also help you:
-
to maintain ongoing annual certification of your products, where applicable, and
- to implement Continuous Improvement processes focused on the needs of the
customer, effective CAPA techniques, company-wide Quality Function Deployment
(QFD), error-proofing, and other quality-up-cost-down initiatives, as required.
BENEFITS:
-
PPAP project in the
hands of consultants with hands-on Automotive experience
-
no hassles (and extra costs) associated with external training
-
compliance with ISO 9001/16949, PPAP and other regulatory requirements
-
harmonious
collaboration with your Automotive customer
-
better documentation, repetitive processes, improved performance
-
successful PPAP
application
TRAINING:
We offer tailor-made
training suitable for all employees. Our training is conveniently performed
in-house or at the suitable location near your premises. This approach
guarantees minimum disruption to your operations, and the training is delivered
at a fraction of cost when compared to the cost of the same training performed
externally. Our services are delivered at a level tailored to suit your needs
and the needs of your unique work environment.
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EXCEPTIONAL TERMS
Flexible
structure of compensation allows organizations to direct 20 -
40%
of their planned budgetary expenses towards other urgent business
needs while, at the same time, benefiting from comprehensive services,
assistance and organizational support provided by Quexx.
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FOCUS ON STARTUP COSTS
Quexx business strategy, semi-virtual corporate structure and
flexible
compensation plan are designed to minimize startup costs. Our
extensive professional network offers comprehensive range of services
delivered by competent industry experts who combine proven solutions of the
world-class organizations with the out-of-the-box innovativeness and
creativity.
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more
 INTELLECTUAL
PROPERTY (IP) is the key asset of rapidly growing number of
organizations, in particular those focused on research, development and
commercialization of the leading-edge technologies. Intimate knowledge of
the market players and the critical access to the key decision-makers are
the cornerstone of our marketing strategy.
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CIS CONTINUOUS
IMPROVEMENT SOFTWARE is a complete management and document control software
system that offers our clients a comprehensive cross platform solution to
manage their complete organization. We can set you up on CIS in less
than 48 hours. You may quit at any time with no obligation or set-up costs.
CIS use is simple with built in help files, more than 100 step-by-step
training videos, 24/7 Help Line and presentations. Read
more...
INTEGRATED CRM+ERP+WEB COMMERCE SOFTWARE
in a single world-class
online business
application which includes
customer relationship
management (CRM),
order fulfillment;
inventory,
accounting
and
finance,
product assembly,
ecommerce,
Web site
management and
employee productivity.
Manage companies with multiple subsidiaries from a single account which
handles different currencies, taxation and reporting requirements - at a
fraction of the cost.
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more...
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