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LEAN+: Toyota Production System
“Lean" (LEAN) (or "Lean
Manufacturing" or "Lean Production") is defined as a production practice that
follows the principle that use of resources, both human or material, for any
purpose other than the adding of value for the product/service is a form of
waste which should be eliminated.
LEAN techniques separate "value-added" from "non-value-added" activities,
through identification of various "muda" ("waste" in Japanese) such as
unnecessary movement and/or transportation of goods and personnel, idling of
personnel, handling damage, poor quality, process unevenness, etc., and
persistent elimination of their root causes such as defects, rework of defective
products, excessive inventories at all stages of processing and product life
cycle, etc. "Lean" techniques are focused on optimization of process flow,
maximizing its throughput and on never-ending and continual improvement of those
elements which may result in poor performance of the company.
"Lean" (LEAN) techniques are based on the principles of world-class Toyota
Production System (TPS). Quexx LEAN+ program offers training, consulting and
implementation support for the elements of Toyota Production System which are
carefully selected to address your specific needs and which are complimented
with suitable management techniques from our Total Quality Management "toolbox".
Our consultants have extensive experience in introduction of LEAN techniques.
Our consultants were rained by at Toyota
Motor Corporation and have hands-on experience in introducing efficient and
effective LEAN methodologies of TPS.
LEAN techniques address the 7 (seven) types of "muda" (or “waste”):
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Muda of Correction
– rework of produced goods, fixing of mistakes
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Muda of Overinventory
- overstocking at any stage of processing, waiting for the next process
-
Muda of Overproduction
– production of too much or too early
-
Muda of Waiting
– People are idle, waiting for something
-
Muda of Motion
– Unnecessary movement/action of personnel
-
Muda of Conveyance/ Transportation
– Non-productive transfer of goods during processing
-
Muda of Processing
– unnecessary processes that don’t add value to the product or service
The above forms of waste not only do not add value to the products and services
but may result in waste of human talent, irreversible loss of enthusiasm and
damage permanently the morale of personnel.
Quexx International Ltd. consultants are dedicated to providing you with
exceptional quality services.
During our LEAN+ programs we will familiarize you with the "toolbox" of most
effective Japanese Management Improvement Techniques, such as:
LEAN+:
Continuous Improvement - KAIZEN
LEAN+: Quality Function
Deployment - QFD
LEAN+: Management
by Policy - MBP - HOSHIN KANRI
LEAN+: A3 - One-Page
Report - TATAKI-DAI
LEAN+: Statistical Process Control - SPC
LEAN+: Total Quality Environment - 5S
LEAN+:
7 Tools of Quality
LEAN+: Visual Notification Management - ANDON
LEAN+: Just-In-Time - KANBAN
... and other useful management improvement techniques
TRAINING:
We offer tailor-made training suitable for all employees. Our training is
conveniently performed in-house or at the suitable location near your premises.
This approach guarantees minimum disruption to your operations, and the training
is delivered at a fraction of cost when compared to the cost of the same
training performed externally. We will provide training and hands-on assistance
in planning and implementing efficient LEAN+ methodologies, suitable for your
work environment, your technologies and your products.
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EXCEPTIONAL TERMS
Flexible
structure of compensation allows organizations to direct 20 -
40%
of their planned budgetary expenses towards other urgent business
needs while, at the same time, benefiting from comprehensive services,
assistance and organizational support provided by Quexx.
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FOCUS ON STARTUP COSTS
Quexx business strategy, semi-virtual corporate structure and
flexible
compensation plan are designed to minimize startup costs. Our
extensive professional network offers comprehensive range of services
delivered by competent industry experts who combine proven solutions of the
world-class organizations with the “out-of-the-box” innovativeness and
creativity.
Read
more…
 INTELLECTUAL
PROPERTY (IP) is the key asset of rapidly growing number of
organizations, in particular those focused on research, development and
commercialization of the leading-edge technologies. Intimate knowledge of
the market players and the critical access to the key decision-makers are
the cornerstone of our marketing strategy.
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CIS CONTINUOUS
IMPROVEMENT SOFTWARE is a complete management and document control software
system that offers our clients a comprehensive cross platform solution to
manage their complete organization. We can set you up on CIS in less
than 48 hours. You may quit at any time with no obligation or set-up costs.
CIS use is simple with built in help files, more than 100 step-by-step
training videos, 24/7 Help Line and presentations. Read
more...
INTEGRATED CRM+ERP+WEB COMMERCE SOFTWARE
in a single world-class
online business
application which includes
customer relationship
management (CRM),
order fulfillment;
inventory,
accounting
and
finance,
product assembly,
ecommerce,
Web site
management and
employee productivity.
Manage companies with multiple subsidiaries from a single account which
handles different currencies, taxation and reporting requirements - at a
fraction of the cost.
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more...
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